Subcontract work: Contractor Manager |
| Contractor
Manager has been developed to provide the administrator of subcontract work with a tool
that can monitor the flow of documents to and from suppliers and, at the same time, manage
the availability of materials at the company's warehouses and at subcontractors.
Contractor Manager covers all aspects of subcontract work from
processing requisitions to the administration of bids from subcontractors. This includes
processing requisitions that may be generated automatically from the requirements
management system or input directly by the user. This module also handles the complete
management of purchasing with functions similar to those described in relation to the P.
O. Manager module.
Upon receipt of the processed goods, the delivery notes are
checked for consistency with the orders and items are booked into quality control or
directly into inventory and removed from the subcontractors inventory.
The matching of invoices against orders is important for the
efficient management of subcontractors with the automatic generation of the related
processing cost entries for accounting, fiscal and management purposes.
Contractor Manager also provides the tools to monitor the
progress of processing requisitions, monitor the order backlog and obtain status reports
by supplier, materials, due date, etc. This enables the user to keep inventory
availability at the company's warehouses and at subcontractors under control, thus
optimizing stock levels and the related financial commitment. |
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Workflow |
| The Contractor Manager module
enables subcontractors work to be administered via a settings-driven workflow which
assigns authorized procedures. The complete
subcontracting cycle entails the following processes:
Processing requests
Authorization of
processing requisition
Allocation of processing
requisition
Invitations to bid
(request)
Orders
Inventory requisitions
Delivery notes
Incoming goods
Quality control
Matching of
suppliers invoices
For each department and type of expenditure, it is possible to control the
subcontracting process via settings that customize the workflow. |
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Bill for materials |
| This procedure allows for
complete and real-time management of the bills for materials for products.
The functions involved are:
Management of the database
for bills for materials
Management of detailed
bills for materials
Management of summary
bills for materials
Management of partial
statements by quantity and value
In the Contractor Manager module, the bill for materials enables the system to determine all
the components required for processing from the time the related requisition is made.
The commitment of certain components may cause order to initiate a purchasing process,
or cause Production Cycle Manager to start an internal production process. |
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Processing
requisitions |
| The processing requisition
module can be activated as an option within the workflow for the expenditure cycle of a
company and represents the first step towards issuing an order to subcontractors. The
processing requisition can be generated either manually or automatically via the
processing of inventory requirements. The requisitions can be entered by quantity or by
value and may already contain the accounting allocation by the nature and purpose of the
expenditure, in which case the system can verify compliance with the expenditure budget.
The requisitions can then be approved by authorized signatories and subsequently
allocated to the buyers. Users can view lists of processing requisitions by warehouse,
requisitioner and item. These lists highlight the current status of the various
requisitions:
Blocked processing
requisition
Processing requisition to be
authorized
Authorized processing
requisition
Processing requisition to be
allocated
Processing requisition
allocated to buyers
Processing requisition
processed by obtaining bids
Processing requisition
processed under existing contracts
Processing requisition
processed by issuing orders
The processing requisitions can be analyzed by the accounting nature and purpose of the
expenditure, thus allowing the Accounting Manager to project costs and capital expenditure
and verify compliance with the related budgets. |
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Invitations to bid |
| When faced with a processing
requisition, whether processed by the system or not, the system can handle several
requests for bids to various suppliers. The system
proposes the usual suppliers based on previous bids received for the items concerned.
By using this module, the user can manage bids received and award the business to the
winning bid by issuing a contract or an order. Users can view lists of invitations to bid
by warehouse, supplier and item. These lists highlight the current status of the various
requests:
Request awaiting reply
Request with bid
Accepted bid
Bid processed by issuing a
contract
Bid processed by issuing
an order
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Orders to
subcontractors |
| This module enables the
buyer to issue orders as a result of processing the related processing requisitions or
invitations to bid, or even by direct input of the order information. If the buyer uses
the automated processes (processing requisition, bids) the system suggests the items and
their prices, to reduce the time and effort involved.
The order of the items listed determines the delivery schedule required, which helps
the supplier to optimize the related production plans. Furthermore, orders to
subcontractors that process finished goods generate the commitment of components to the
supplier. This enables shipments of materials to the subcontractor to be planned with
pick-up lists and the issue of shipping documents.
Users can view lists of orders by warehouse, supplier and item. These lists highlight
the current status of the various orders. Commitments to suppliers can be analyzed by the
nature and purpose of the expenditure. This allows the Accounting Manager to project costs
and capital expenditure forward and verify compliance with the related budgets. |
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Inventory
requisitions |
| This module is designed to
provide the department concerned with the data required to prepare the components to be
sent to subcontractors. This function happens automatically by calling up those orders
involved in the planning process. Information can be called up by subcontractor or by
order groupings. Once the order has been identified, the operator may enter the
inventory requisition note and the system:
Updates inventory
movements and stock levels.
Prepares the inventory
requisitions by listing the materials to be collected in a way that optimizes the pick-up
logistics, by reference to a guideline which gives priority to the physical location of
the items concerned.
Prepares the inventory
requisitions for each delivery location/subcontractor.
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Delivery notes |
This module issues delivery
notes on pre-printed forms when inventory leaves the warehouse for delivery to
subcontractors. The delivery note can be obtained by:
Calling up the inventory
requisitions:
This function allows one or more inventory requisitions to be called up to confirm the
quantity of components to be sent to the subcontractor.
Calling up the order:
This function allows one or more orders to subcontractors to be called up to confirm
the quantity of components to be sent to them.
Direct issue:
This function allows a completely new delivery note for components to be sent to
subcontractors to be entered, with no reference to orders or inventory requisitions.
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Incoming goods
management |
| The acceptance of products,
whether ordered from subcontractors or otherwise, is handled automatically via an on-line
procedure. This module interfaces with the management of orders to subcontractors, the
matching of invoices from subcontractors and inventory management. Incoming goods can
derive from:
Orders to subcontractors:
This function is handled by calling up the orders to be processed directly, or by
selecting them from a list of open orders issued to the subcontractor concerned.
These techniques make it quick and easy for the user to record incoming goods
transactions. The transaction books in the inventory of finished goods received and
automatically books out the components committed at the time the order was placed.
Direct entries:
The handling of goods received without the issue of an order is fully covered, although
such events should be considered exceptional.
These receipts are also invoiced by the subcontractors and will be subject to automated
checks if the invoice matching procedure is activated. Even this type of receipt uses the
procedural links envisaged for the other type of receipt, with the only exception being
the reference to outstanding orders.
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Quality control |
| By using specific flags
within the materials master file, it is possible to establish which materials must undergo
quality control or testing. Upon arrival, the system separates products that require
testing and those that do not, using an in-transit account (inventory awaiting testing). Once
the technical activities required to check the products have been performed, the materials
are called up from the items awaiting testing and recorded as quantities accepted.
The inventory movements related to this operation close out the in-transit account
(inventory awaiting testing) and recognize the materials as available inventory. |
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Physical location |
| Inventory can be subdivided
into physical areas (shelves, aisles, etc.). With this function, calling up the goods
rejection note can identify the physical location and related quantities of each product.
Therefore, the inventories are managed by reference to their physical location only. |
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Return notes to
subcontractors |
| The issue of a goods
rejection note relieves inventory of the items returned to the subcontractor. This note
can be obtained by:
Calling up the goods
rejection note:
This function enables users to call up one or more goods rejection notes to confirm the
quantity of product to be returned to the subcontractor.
Direct issue of the note:
This function allows the user to enter a completely new rejection note for products to
be returned to the subcontractor. Even this type of return uses the procedural links
envisaged for the other type of return, with the only exception being the reference to the
goods rejection note.
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Subcontractors
invoice matching |
| This function enables the
user to perform an analytical check of all invoices sent by subcontractors with respect to
the deliveries and services rendered. The invoice matching function requires the
subcontractor, number, date and value of the invoice to be input. The system identifies
the goods and services received but not yet invoiced, the operator specifies the notes to
be recorded and the system provides all the values necessary for the check.
The invoice matching phase updates the accounting records and the management control
function, showing whether or not amounts due should be paid.
The system helps the operator by identifying any mistakes made by the subcontractor, in
terms of prices or quantity, or if the material did not pass quality control.
This module also handles invoices for which goods rejection notes have not yet been
received, as well as returns to subcontractors. |
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Integration with
Treasury and Management Control |
The Contractor Manager
module is integrated with the Financial Manager RDS management control system and, by
inputting suitable settings, it can update:
Commitments arising from
purchase requisitions.
Commitments arising from
purchase orders.
Knowledge of the commitments to subcontractors enables Accounting Managers to forecast
costs with greater accuracy than can be obtained directly from the computer at any
particular point in time.
Knowledge of the commitments to subcontractors, via Contractor Manager, enables
Treasurers to forecast financial commitments from the due dates on orders not yet covered
by goods rejection notes. Such information may be useful to complete the forecast of
financial commitments included in the treasury module that is integrated with the
accounting records. |